Almost-infinite number of polymer materials ‘excites’ 3D printing exec
The founders of AON3D started the company in 2015 with the goal of developing a competitively priced, filament-style 3D printer that would let customers produce parts from nonproprietary, high-performance thermoplastics. The Montreal startup—founded by a group of McGill University materials engineers—achieved its goal and since then has upgraded the printer’s design several times.
The latest iteration is the recently released AON-M2, which can build parts from nylon, polycarbonate, UltemTM, PEKK, PEEK, TPU (thermoplastic polyurethane), and many other materials. It features a 120-degrees-C bed; an expansive 18- by 18- by 25-in. build envelope; dual, independent extruders; and it can be operated remotely without installing software.
Company Cofounder and CEO Kevin Han said the M2 fills a niche between desktop-style “prosumer” systems and industrial systems.
The Additive Report met with Han at Formnext 2019 in Frankfurt, Germany, where he spoke about AON3D’s beginnings, the decision to focus on high-performance polymers, and steps that will spur growth of the additive manufacturing (AM) industry.
Playing Increased Carbon Fiber Usage in Aerospace-Defense with “XAR” ETF
Increased usage of lightweight materials like carbon fiber are trends in the aerospace and defense industries, which could fuel ETFs focusing on that industry. The SPDR S&P Aerospace & Defense ETF (NYSEArca: XAR), in particular, could be in play.
Per a press release, the “Carbon Fiber in the Aerospace and Defense Market Report: Trends, Forecast and Competitive Analysis” report has been added to ResearchAndMarkets.com’s offering. The carbon fiber in aerospace and defense market is expected to reach an estimated $1.56 billion by 2025 with a CAGR of 4.2% from 2020 to 2025.
Nagase Holdings America to Acquire Interfacial Consultants, LLC, Expanding Development Capabilities in High-Performance Thermoplastics
Nagase Holdings America and Interfacial Consultants, LLC ("Interfacial") announced today that they have entered into a definitive agreement under which Nagase Holdings America ("NAGASE Group") will acquire Interfacial.
Interfacial is a Wisconsin-based industry leader in the development of disruptive advanced materials and manufacturing process platforms, serving innovation-minded customers in transportation, construction, medical and consumer markets.
Pending completion, this transaction will represent a significant step forward in Nagase Group's growing commitment to increasing their R&D capabilities, particularly within the high-performance thermoplastics vertical. By tapping into Interfacial's expertise in development services, specialty materials and engineered substrates, Nagase Group aims to address customer needs by developing innovative new products and bringing them to market.
New generation of stabilizers for high-quality polyolefin recyclates
German companies Brüggemann and Fraunhofer LBF have joined forces to successfully tackle one of the seemingly insurmountable problems of plastics recycling.
During their lifetime, plastic articles are subjected to thermal oxidation and photo-oxidation, which can create enough damage to prevent them from being recycled into high-quality products. In order to overcome this problem, researchers at the Fraunhofer Institute for Structural Durability and System Reliability LBF, Darmstadt, have developed new stabilizer systems to improve the properties of polyolefin recyclates, especially those made of polypropylene and polyethylene.
These pioneering stabilizers are capable of reducing the effects of previous damage to such an extent that recycled materials become suitable for processing into sophisticated molded products. In its ongoing development, Fraunhofer LBF is collaborating closely with L. Brüggemann GmbH & Co. KG, a leading manufacturer of tailor-made high-performance additives for engineering plastics, who will also be responsible for production and worldwide distribution.
The polyacrylonitrile precursor must be stabilized before the high temperature heat treatment that actually converts it to carbon fiber. The precursor is heated in air to between 200ºC and 300ºC for about 1 hour. Because of the temperature range, and especially because the process is exothermic, the heating is done with forced convection ovens. Convection allows both efficient heating of material as it enters the oven and removal of exothermic heat where the chemical reactions are most active.
Carbon ThreeSixty, a structural composites specialist, has announced the installation of an inhouse Tailored Fibre Placement (TFP) cell which will deliver the next generation of complex composite products three times quicker than traditional methods whilst also reducing waste by up to 90%.
High heat polyester compounds offer alternative to PA in auto structural applications
At the recent K Show in Dsseldorf, Germany, material supplier Sabic launched of Xenoy HTX resin, a polyesterbased, highheat technology that can enable the production of light, impact resistant and high performing structural automotive applications. Xenoy products are alloys of a thermoplastic polyester (PET or PBT) and polycarbonate.
Circular Economy' Dominates Discussion of Resins, Additives at K 2019
Our September show preview discussed the increasing number of upstream and downstream industry collaborations underway in chemical and mechanical recycling, biobased feedstocks, and new resins offered with recycled and biobased content. While a good portion of these efforts involve polyolefins, headway also is being made with other resins such as polystyrene, styrenic blends, and nylons, as previously reported. And, at the show, we saw the launch of the first renewablefeedstock polycarbonate (PC).
PPSU features improved flowability for complex-shaped components in catering, aircraft
BASF is expanding its Ultrason P product range with a particularly low viscosity grade. The new polyphenylsulfone (PPSU) Ultrason P 2010 is characterized by improved flow behavior in injection molding while maintaining the excellent mechanical properties of Ultrason P.
Solvay unveils Double Diaphragm Forming automated demonstrator line
On Jan. 17, Solvay (Alpharetta, Ga., U.S.) announced the completion of its Double Diaphragm Forming (DDF) demonstrator line at its Heanor, U.K. site.The fully automated line, combined with Solvay’s fast curing technologies, is reported to go from raw material to cured parts within a 3minute takt time, which Solvay says will open new opportunities for highrate composite part manufacture.During a customer event with more than 150 composite industry experts in attendance, Solvay shared its industrialization strategy before presenting its DDF technology and unveiling the new demonstrator line which will be used to develop, derisk and validate the suitability of the technology for customers’ applications.“Solvay’s R&I team has achieved a key milestone in the industrialization of composites, developing and building a line that illustrates the vast possibilities and increased rate capabilities that automation brings to both the automotive and aerospace industries. The huge market interest we are receiving is a testimony to our team’s vision for the future of the composites industry,” says Carmelo Lo Faro, president of Solvay Composite Materials Global Business Unit.